Brochure

Specialty Mfg. Co. 1.800.845.2813

since 1907 MADE IN America

Washers, Shims, Seals, Gaskets, and Spacers

to YOU FAST! from print, to part,

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www.phoenixspecialty.com

ISO 9001 | AS9100 Certified

???? About Us

Specialty Mfg. Co. 1-800-845-2813

100 Plus Years

It has been more than 100 years since Phoenix Specialty Manufacturing got its humble start in New York. The year was 1907 , and the company first began providing washers and gaskets to local railroads and power utilities. Since then, we have been providing products to thousands of original equipment manufacturers in almost every industry imaginable, from custom washers, shims, and seals to stampings, gaskets, and spacers. We are family owned and moving into our fourth generation. With a rich history of growth and stability, we provide our customers with peace of mind. We are the one source for specialty parts.

Did you know? We have the most complete machine shop in the industry. Am rican Made since 1907

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About Us What We Do

Specialty Mfg. Co. 1-800-845-2813

We Manufacture Washers, Shims, Seals, Gaskets, Spacers and Specialty Stampings. We are the industry leader in custom specialty parts for original equipment manufacturers. We specialize in high-quality, traceable parts produced to your specifications. We have the largest inventory of custom-size washers and shims, and they’re ready to ship now. If we don’t have what you need in stock, we can quickly produce your parts. We maintain the largest inventory of raw material in our industry, and with our state-of-the art tool and die shop, we provide the fastest possible turnaround of anyone in the industry.

Our Guarantee

To your Specifications

Shipped on-time

12 month Price Lock

Did you know? We have the most complete machine shop in the industry. Your Go To Supplier for Specialty Parts 3

We Are Fast! About Us

Specialty Mfg. Co. 1-800-845-2813

From Print, to Part, to YOU – Fast! We understand that providing product that meets or exceeds your specifications is imperative. One area that separates us from our competitors is our fast turnaround. We have an extensive inventory of 400 million specialty parts, and they represent more than 40,000 different customer part numbers. We have technical information for more than 122,000 different custom parts in our database. We are the industry leader in manufacturing nonstandard, specialty parts and can typically manufacture and ship your custom parts in fewer than two weeks after we receive your PO. • Customer Service: We are committed to giving the best service to all of our customers each and every time. This commitment starts at the top, with our owner, and continues throughout every department and employee at Phoenix Specialty. We are a privately held family business that is dedicated to its customers. • Raw Material: We stock hundreds of raw material types in thousands of different thicknesses, tempers, and widths. Our certified raw material inventory includes many aerospace alloys, such as Inconel, Hastelloy, H-188, L-605, and Rene-41, in addition to our extensive inventory of stainless steels, aluminums, carbon steels, brass, bronze, and copper. We also inventory a number of plastics like nylon, Teflon, and Delrin as well as various fiber materials. We are committed to three basic tenets that allow us to provide you with this high level of service:

While the competitor is waiting for material to be delivered, we are shipping your product.

• Tooling: Our state-of-the-art tool and die shop allows us to produce tooling in hours, not days or weeks. We manufacture precision, compound, hard tooling that assembles and runs in our master die-set system. Whether it’s a complex shape, nonstandard round washers, or shims, we are fast. We’ve had more than 100 years to get really good at it! The recipe for being fast is simple; it’s the ingredients that are hard to obtain.

to YOU FAST! from print, to part,

Did you know? We have the most complete machine shop in the industry. Fastest L ad Time in the Industry

4

. About Us Customer Service

Specialty Mfg. Co. 1-800-845-2813

“Phoenix Specialty’s culture of delighting the customer and your exceptional on time performance make you a key GE partner and demonstrate Excellence in On Time Delivery… Phoenix provides a high level of customer service supporting many GE programs with strong commitment and dedication.” -excerpt from GE Aviation Excellence in Quality Award Phoenix Specialty’s Customer Service team brings over 100 years of high quality experience, customer-centered production, and a speedy and reliable supply chain. Our new three-level risk-free promise of quality, delivery, and price lock reflects our ongoing commitment to full customer satisfaction to make sure YOU are taken care of. Give us a call and join the thousands of other original equipment manufacturers that depend on us every day. World Class Service you can depend on day in and day out

Your Customer Service Team

Sales Manager Steve Cornforth

JoAnn Givens

Heather Bishop

Cathy Mathis

Stephanie Fralick

Megan Fisk

Jennifer Davis

Lisa Frye

Mary Wallen

Lisa Phillips

Ashlyn Morris

To Spec. On-Time. One year price lock. RISK FREE PROMISE GUARANTEED

Did you know? We have the most complete machine shop in the industry. World Class Servi e YOU c n count o

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Largest Inventory About Us r t I ntor

Specialty Mfg. Co. 1-800-845-2813

When you need parts right now. With over 100,000 items, totaling 400 million pieces there’s a good chance we have what you need in stock. Call 1-800-845-2813 for an instant quote and availablity. Stock orders ship within 24 hours. Certifications are avialble on request. Need product on a regular basis - we can Kanban so your next shipment is on the shelf ready to go - just speak to one of our sales representatives for details on how to get started. If we don’t have what you need in stock, we can quickly produce your custom parts - we are the fastest in the industry.

No One Has More Washers And Shims In Stock. Did you know? We have the most complete machi e shop in the industry. NO ONE - Has More Washers and Shims In-S ock

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About Us

Raw

Material r

Specialty Mfg. Co. 1-800-845-2813

Most dynamic and extensive material inventory in the industry Phoenix Specialty maintains an extensive inventory of certified raw materials in order to meet the delivery needs of our customers. We have over 300 different types of materials on hand in thousands of thickness, widths, and tempers. We are compliant with DFAR requirements and can provide material certifications with ease. Below are Materials we typically stock.

Low, Medium, and High Carbon Steel: 1008, 1010, 1018, 1020, 1045, 1050, 1060 1070, 1075, 1095 Blue Tempered Spring Steel

4130 Chrome Molly

Austenitic Stainless Steel: 301, 302, 304, 304L, 316, 316L, 321, 347

Martensitic Stainless Steel: 410, 416

Ferritic Stainless Steel: 430, 440

Nickel-Cobalt Alloys (Aerospace): L605, A-286, N-155, H-188, 17-4PH, 17-5PH, 17-7PH, Inco 600, Inco 601, Inco 625, Inco 718, X-750, Hastelloy X, Rene 41, Monel, Nickel 200-201

Brass (CDA 260), Copper (CDA 110) Beryllium (CDA 172), Phosphor Bronze (CDA 510)

Aluminum: 1100-, 2024-, 3003-, 5052-, 6061-, 7075-

Perforated or mesh: steel, stainless steel, and brass

Nylon, Teflon, Delrin, Mylar, Nylatron, Phenolic, Polyethylene, Rulon, Vulcanized Fibre, GEE Don’t see what you need, if it can be obtained we will source it:

In-House Material Handling Capabilities include: Slitting

Shearing Re-rolling

Over 15,000 Sq Ft of Raw Material Inventory Did you know? We have the most complete machine shop in the industry. Thousands of Coils and Sheets in stock 7

In-House Tooling About Us In-House Tooling

Specialty Mfg. Co. 1-800-845-2813

Our state-of-the-art tool & die shop allows us to produce tooling in hours, not days or weeks. We manufacture precision, compound, hard tooling that assembles and runs in our master die set system. We’ve mastered the art of compound tooling so whether its an ultra thin shim or a hard to find ring washer we have the capability to quickly produce tooling to meet your part requirements - with NO TOOLING CHARGE!

Tool Room Equipment 1 Okuma Multus 1 Mori Seki cnc lathe 1 Hardinge SP cnc lathe 3 Charmilles wire edm 1 Charmilles sinker edm 2

Hardinge/Bridgeport cnc mills Hardinge manual tool room lathes

4 2 4 2 2 1 1 1 1 3 1 1 1 4

Myford od/id grinders

Okamoto 6 x 12 surface grinders

DCM rotary grinders

Okamoto 12 x 24 surface grinders Maxicut hole popper Bridgeport manual mill Okuma Genos cnc lathe Okuma Heritage cnc lathe Citizen Cincon Swiss machines

Moore Jig Grinder

DoAll Jaw

Darex Tool Sharpener Lucifer Furnaces

Over 25,000 Dies in Inventory Did you know? We have the most compl te machine shop the indust . Over 25,000 Dies in Inventory

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In-House Tooling About Us Part C nfig rations

Specialty Mfg. Co. 1-800-845-2813

This is a small sampling of the many shapes we manufacture on a daily basis, need additional features, or have a print - just give us a call 1-800-845-2813, or email your print to sales@phoenixspecialty.com. If you prefer, visit our website www.phoenixspecialty.com click request a quote and fill in your dimensions.

Internal Tab

Half Washer

Square I.D.

Raised

Flat Round

Oval O.D.

Hexegon O.D.

Cup

Rectangular O.D.

Spring Tension

Hexegon I.D.

C-Shaped / Slotted

Flat on O.D.

Countersunk I.D.

Bent Washer

Oval i.D.

Flat on I.D.

Radius Corners

Diaphram

Belleville

O -Center Hole

Chamfer Corners

Extra Hole(s)

Chamfer/Radius OD

Spherical Radius

Rectangle I.D.

Angle / Radius

External Keyway

Spring Retainer

Three Wave

Angle / Sharp

Domed

Cut-Out . Knocked O.D.

Internal Keyway

Four Wave

U-Shim / Space

Angle / Chamfer

External Tab

Flat w/ Angle

Square O.D.

Cut-To-Length

Bent Tab

Phoenix Specialty now offers Machined and WaterJet parts.

Over 25,000 Dies in Inventory Did you know? We have the most compl te machine shop the indust . Your Source for S ecialty Parts

9

Stampings About Us tampin

Specialty Mfg. Co. 1-800-845-2813

With an experienced workforce that averages 18 years of service and 45 OBI presses ranging from 22 to 160 tons and equipped with state-of-the-art proprietary controls and feed systems, Phoenix Specialty has the capability to quickly produce what you need, when you need it, and to your exact specifications. We’ve been stamping product since 1907, and we are experts in stamping with compound tooling. Whether it’s an ultra-thin shim or a thin wall ring washer, we get the job done. We have capacity to spare, so there is never a wait.

MINSTER

Part Types: Flat parts & Formed, from basic to complex shapes Dimensional Accuracy……………….. Dependant upon part characteristics and material thickness, however we specialize in tight tolerances.

Thickness Range……………….....…. .0005” to .260” Maximum part Envelope…………….. 6.000” x 6.000” Practical part quantities………...…… 10 - 1,000,000 + PCS Material Types…………………......… All

to YOU FAST! from print, to part,

10

Machined Parts About Us hi P rt

Specialty Mfg. Co. 1-800-845-2813

With multiple state of the art CNC Swiss Machines, Phoenix Specialty has the capability of producing small precision cylindrical components in low to medium volumes. Swiss Style Screw Machines are well suited for the manufacturing of small, precision parts and also for long slender parts which could deflect or vibrate if turned on a conventional screw machine or lathe. Swiss Style screw machines provide completed back working of the component and are fast and extremely accurate holding tight tolerances.

Part Types: Precision Cylindrical Parts - Spacers, Bushings, Studs, Pins, Washers Dimensional Accuracy…………………………….. +/- .001

O.D. Range………………………………..……….. .100” to .780” Part Length…………………………………………. up to 2.000” long Practical part quantities………………………….... 500 – 100,000+ PCS Material Types…………………………………....... Aerospace Specialty Alloys; Nickel/Cobalt, Brass, Copper, Aluminum, Stainless Steel & Steel

to YOU FAST! from print, to part,

11

WaterJet Fabrication About Us Waterj t abricati

Specialty Mfg. Co. 1-800-845-2813

When conventional stamped methods may not be applicable, this new capability provides you with high quality parts in smaller volumes. Water jet cutting is the preferred method when the materials being cut are sensitive to the high temperatures generated by other traditional cutting methods. A benefit of the water jet is the ability to cut material without interfering with its inherent structure, as there is no "heat-affected zone". Minimizing the effects of heat allows metals to be cut without harming or changing intrinsic properties. Water jet cutting provides the ability of short runs and prototype parts, eliminating the need to make production tooling.

Part Types: Flat parts, from basic to complex shapes

Dimensional Accuracy…………………………….. +/- .003 Thickness Range……………………………......…. .010” to .500” Maximum part Envelope………………....……….. 15.00” x 15.00” Practical part quantities……………………....…… 1-500 + PCS Material Types……………………………….......… Aerospace Specialty Alloys; Nickel/Cobalt, Brass, Copper, Aluminum, Steel, Plastics

to YOU FAST! from print, to part,

12

Secondary Operations About Us ec ary O eratio s

Specialty Mfg. Co. 1-800-845-2813

Phoenix Specialty offers secondary operations for the parts we manufacture, where in-die production is not possible or cost effective. These secondary operations range from various forms of part marking and identification to forming, drilling, tapping just to mention a few.

In addition to product specific operations we also offer special packaging that fits your needs.

We specialize in making it easy for you to do business with us.

O.D Chamfer & Radius

Tapping

Painting & Forming

Double Disk Grinding

Counterboring & Reaming

Electro Etching & Ink Stamp

Impression Stamp and Dot Peen

Countersinking

Y O U R P A R T N U M B E R

Custom Box Labeling

Dowel and Tube Packaging

Bag and Tag

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About UsQuality

Specialty Mfg. Co. 1-800-845-2813

At Phoenix, Quality is not an added value – it’s What We Do Our staff is committed to meeting or exceeding your requirements from our initial quote to the delivered product, building quality into everything we do. That commitment drove us to become one of the first sup- pliers to become certified as AS9000 and later AS9100. Although we supply product to a diverse group of industries, we treat every customer’s order the same: to the highest quality standards. All parts are fully traceable to the mill (raw material source), machine, and operator for each process performed and all inspections along the way. We’ve built our reputation for Quality and World Class Service by being consis- tent - which is critical in maintaining customer satisfaction and loyalty.

Inspection Equipment 1 Brown and Sharp CMM 3 Optical Comparators 3 QCS Vision Machines 1

Mitutoyo Quick Vision Machine

4 Mitutoyo Quick Image Machines Hundreds of calibrated support gages ranging from microscopes to micrometers.

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. About Us Inspection / Compliance

Specialty Mfg. Co. 1-800-845-2813

Upon request, Phoenix Specialty provides certifications or documentation for your specific order. These quality assurance inspection and certification documents include:

C of C - Certificate of Compliance PPAP - Production Part Approval Process DFARS - Defense Federal Acquisition Regulation Supplement

RoHS1 - Restriction of Hazardous Substance DIRECTIVE 2002/95/EC RoHS2 - Restriction of Hazardous Substance DIRECTIVE 2011/65/EU WEEE - Waste from Electrical and Electronic Equipment SPC - Statistical Process Control FAI - First Article Inspection AS9102 - First Article Inspection ITAR - International Traffic in Arms Regulations REACH - Registration, Evaluation, Authorization and Restriction of Chemicals Conflict Mineral - Section 1502 Dodd Frank Wall Street Reform and Consumer Protection Act MSDS - Material Safety Data Sheet PSDS - Product Safety Data Sheet SDS - Safety Data Sheets Mill Test Report - (MTR) or Certified Mill Test Report NADCAP - National Aerospace and Defense Contractors Accreditation Program Certifications from Outside Sources

In addition we offer Certified Customer Release Inspections: DSQR, Government, QAR, FAR, USRS, GDLS

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. About Us Continuous Impr vement

Specialty Mfg. Co. 1-800-845-2813

A long standing dedication to making improvements. Our customers depend on our quality, speed, and service, so we as a company are constantly making improvements to further support their needs. All departments within Phoenix have continuous improvement initiatives, ranging from lean manufacturing tools and techniques to Six Sigma based process improvements. In addition to our in-house training , we employ multiple American Society for Quality certified Six Sigma Black Belts, Six Sigma Green Belts, and Certified Quality Technicians. Continuous improvement is such an integral part of our day-to-day operations that there are multiple ongoing improvement projects at any given time, including optimizing tooling clearance for die life, optimizing feeds and speeds for Swiss-machined part production, or a DOE (design of experiments) designed to improve wire EDM accuracy.

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Industries Served About Us I tried Serve

Specialty Mfg. Co. 1-800-845-2813

From Jet Engines to NASCAR and everything inbetween. Phoenix Specialty is one of the largest suppliers of aerospace parts in our industry. Few companies can say they have parts on the Moon, Mars, the Space Shuttle, and all types of commercial aircraft. We manufacture and ship millions of parts to thousands of original equipment manufacturers worldwide for almost every industry imaginable; we provide high-quality stamped, machined, and waterjet parts made to your specifications FAST! Try us Risk-Free.

Mars Rover

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About Us Thank You

Specialty Mfg. Co. 1-800-845-2813

At Phoenix Specialty we pride ourselves in delivering exceptional quality and unmatched service for every order, every time. Our commitment has always rested right where our customers need us. We achieve this high level of customer satisfaction by consistently producing only the highest quality parts. We’re proud of what we do here at Phoenix Specialty, and we’re sure you’ll be proud to work with us. No matter what you need, our Risk-Free Promise ensures you’ll be 100% satisfied – now and well into the future. I wanted to make sure to say thank you to everyone who makes Phoenix Specialty the company it is today. Here’s to another century of quality products and trusted service to our customers.

Russell Hurst CEO

Quality Products and Trusted Service

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About Us Literature and Contact Info

Specialty Mfg. Co. 1-800-845-2813

Did you know? We have the most complete machine shop in the industry. sales@phoenixspecialty.com 19

www.phoenixspecialty.com 1-800-845-2813 Specialty Mfg. Co.

Washers Shims Seals

SC

Specialty Phoenix

Gaskets Spacers Machined Parts

WaterJet Fabrication Specialty Stampings

Quality Policy: To Be The Most Reliable Manufacturer In Our Product Market by Meeting or Exceeding All Requirements through Continuous Improvement

Phoenix Specialty Mfg. Co. PO Box 418

MADE IN America SINCE 1907

7433 Main Highway Bamberg SC 29003

PNWSB-2001

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